Services

Bespoke Engineering Services

Metal 3D Printing – Precision Additive Manufacturing for Industrial Applications

Most of our products are produced using Laser Powder Bed Fusion (LPBF) metal 3D printing, powered by our dual-laser (2 × 400 W) GE Concept Laser M2 Cusing system. This cutting-edge technology allows us to create highly complex, durable, and precise metal components that meet demanding industrial standards.

We offer a wide range of 3D printable metals, including austenitic stainless steels, nickel alloys, titanium and aluminum alloys, as well as refractory metals such as tantalum and niobium. Our most frequently used materials are 316L (Wnr. 1.4404), Hastelloy C22 (Wnr. 2.4602), 904L (Wnr. 1.4539), and tantalum. During printing, we maintain an inert atmosphere using either nitrogen or argon to ensure optimal material properties and surface quality.

The build chamber of our M2 Cusing printer measures 245 × 245 × 370 mm, but we can produce larger components by assembling multiple printed pieces seamlessly. This flexibility allows us to deliver custom metal 3D printing solutions for prototypes, functional parts, and full-scale industrial applications.

Reverse Engineering – Transforming Real-World Parts into 3D Models

Our reverse engineering services turn physical components into precise digital models. Using on-site 3D scanning, we capture every detail of special parts or equipment, providing the perfect starting point for design.

From these scans, we create a fully optimized solid 3D model, ready for additive manufacturing or other production methods. This approach allows for accurate reproduction of complex components, custom part design, and seamless integration into your manufacturing workflow.

With our expertise, you can reimagine, reproduce, and enhance existing parts faster and more efficiently than traditional methods.

CFD & FEA Simulations – Optimize Design and Performance

We provide advanced CFD (Computational Fluid Dynamics) and FEA (Finite Element Analysis) simulations to support your engineering projects. Our simulation services cover:

Static structural analysis – evaluate structural performance under different conditions
Flow simulations – optimize fluid dynamics in complex systems
Heat transfer analysis – ensure thermal efficiency and safety
Generative design – explore innovative design possibilities
Topology optimization – maximize strength while minimizing material usage

All simulations are performed using ANSYS software, ensuring precise, reliable results that help improve product performance, reduce weight, and accelerate development.

Parameter Development for Metal 3D Printing

In many cases, a wider range of raw materials is available than what 3D printing machine manufacturers provide. When a specific material or performance requirement arises, we can help you develop optimized material parameters with the support of independent laboratory testing.

Our services include evaluation of density, porosity, mechanical properties, printability, and microscopic analysis, ensuring your material performs reliably in additive manufacturing. We specialize in highly alloyed metals and refractory materials, but we can also assist with other metals as needed.

For an overview of our available materials, please visit our Leaflets page!

Plastic 3D Printing – A Powerful Addition to Our Engineering Solutions

As part of our comprehensive engineering and additive manufacturing services, we offer industrial-quality plastic 3D printing. While metal 3D printing delivers unmatched strength, not every part needs to be made of metal. That’s why our plastic 3D printing services provide a cost-effective and versatile complement for prototypes, functional components, and custom parts.

Our industrial 3D printers are designed for both precision and durability, capable of handling demanding applications and larger print volumes. The most commonly used materials include Polypropylene (PP), as well as Glass Fiber (GF) or Carbon Fiber (CF) reinforced Polyamide. For projects requiring special performance, we also offer ASA, PEEK, ABS, TPU, and other high-performance polymers on demand.

We mainly rely on Fused Deposition Modeling (FDM) for robust and versatile production, while Stereolithography (SLA) is available for projects that demand extremely fine details and smooth surface finishes.

Our equipment ensures flexibility and capacity:

Roboze Plus Pro – Build volume: 350 × 250 × 220 mm
LOOP PRO X+ TURBO – Build volume: 500 × 340 × 485 mm

By combining plastic 3D printing with our expertise in metal additive manufacturing and engineering design, we deliver tailor-made solutions that match performance with cost-efficiency.